IMPROVING FINISHED GOODS INVENTORY MANAGEMENT DURING THE FESTIVE SEASON BY USING WITNESS SIMULATION

Abstract

Food industry companies are under pressure to increase production process efficiency and productivity. The use of simulation in the production process is one of the ways to achieve this. Witness simulation software can be used to simulate factory processes and procedures effectively. As to solve Salleh Food Industries Sdn. Bhd. problem the researcher has used modelling simulation tools to manage its inventory management. The research findings and proposed recommendations provide valuable insights for Salleh Food Industries to address challenges in their production processes, particularly during festive seasons. The identification of a production capacity shortfall led to the implementation of two proposed designs, with Proposed Design 1 emerging as the more optimal solution due to its effectiveness in meeting production targets and cost-efficiency. The crucial next steps for Salleh Food Industries involve the careful implementation of Proposed Design 1, ensuring that the workforce is adequately trained to operate and maintain the upgraded machinery safely. This not only enhances operational efficiency but also reduces the risk of workplace injuries resulting from a lack of skill. Additionally, establishing a regular maintenance schedule and incorporating quality checks at various production stages are vital strategies to prevent breakdowns, maintain consistent production, and meet required production standards.